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MicroReactor
 
       
MicroReactors offer many advantages over conventional scale reactors, including vast improvements in energy efficiency, reaction speed and yield, safety, reliability, scalability, on-site/on-demand production, and a much finer degree of process control.
Using MicroReactors is somewhat different from using a glass vessel. These reactors may be a valuable tool in the hands of an experienced chemist or reaction engineer.
Microreactor combines with micro mixing chip, micro heat exchanger chip, micro flowing chip etc.
With its unique structure, it can quickly endothermic, exothermic, heat up, mass transfer and others.
Depending on different reaction, it can divide into liquid-liquid reaction, gas-liquid reaction and gas-gas phases reactions.

The Characteristic of MicroReactors

1. Work in micro channel, small feet, easy to process.

2. Large specific surface area, high mixing rate, uniform mixing and reacting, better transfer performance, high selectivity and yield.

3. Continuous reaction process for unstable intermediates or secondary subsequent reacting.

4. Process safety and environmental friendly.

5. Easy to integrate and rapid amplification, easy to control and scale-up to industrial volumes.

6. Precise control of reacting parameters, more controllable concentration profile with much finer degree of process control.

7. High heat exchange coefficients for high temperature, fast exothermic reacting.

8. Pressurization easier for high pressure reacting.

9. High process stability, reproducibility for hazardous chemicals.

Chemical accidents analysis:

Inherent Safety Factor

Performance Comparison

Traditional Batch  Vessel

Rotary Equipment

Microreactor

Static Equipment

Maintenance Cost

High

Maintenance Cost

Almost no need

Operator

Many

Operator

One

Energy Consumption

High

Energy Consumption

20% of

counterpart

Equipment Cost

High

Equipment Cost

Low

Foot Area

Large

Foot Area

10% of  counterpart

MCT

Traditional

Mass transfer

106~108m/s

104~106m/s

Specific Surface Area

105~106m2/m3

102~103m2/m3

Controllability

High

Low

Operation Safety

High

Low

Expanding Way

Numbering-up

Scale-up

Cost for same scale

1(ref)

10~102

Foot Area

1(ref)

10³

Diazotization Synthesis   

Comparison  Table

Conventional Reacting

Microreacting

Productivity

70%

95%

Reacting time

10h

1h

Process

Batch

Continuous inline

Safety

Low security

Reliable PLC control



Leading with Quality, Performance and Cost
Our partners, the Micro-Chemical Technology is a high-tech enterprise that focuses on research and production of the Micro Reactor & Heat Exchanger with independent intellectual properties, that based on the integration and refining of the global research and engineering practice.
Our main equipments is for mixing, reacting, synthesizing, extracting process in the chemical production technologies, in the fields like phosphorus chemical industry, petroleum chemical industry, fine chemicals and so on.
We also have advanced technology on dust-free cooling equipment of solid particles, powder materials.
http://www.microreact.cn/
http://www.gzfte.com/ 

Our Team :
1. Senior process engineers based on the chemical industry.

2. Development of microreactor devices earlier with mature processing technology.

3. Has wealthy experiences in the industrial and chemical applications for Reaction, Synthesis, Extraction,
    Heat exchanger, mixing, and emulsification processes etc.


4. Have industrial micro-reactor equipment production experiences in 30,000 tons pre year processing.

5. Equipment is flexible and easy to operate.

6. Professional service.

Micro Reactors :
MAE-C1 Microreactor Connecting System
MAE-T Microreactor Transportation System
MAE-V1 Microreactor Connecting System MAE-V2 Microreactor Connecting System
MRI Industrial Microreactor MRS Stock Microreactor MRE Microreactor MHS, Stocked Microreactor, Heat Exchanger
MHI, Industrial Microreactor, Heat Exchanger MHE, Microreactor, Heat Exchanger MEL, Lab Engineering Platform, Microreactor, Lab microreactor ME-BaSO4, Nano Material, Engineering Platform, Microreactor
   
ME- PCl3,Engineering Platform, Microreactor, Nano Powder Microreact connector, One way valve, MAE-V3    
       
 

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