MicroReactors offer many advantages over
conventional scale reactors, including vast improvements in
energy efficiency, reaction speed and yield, safety,
reliability, scalability, on-site/on-demand production, and a
much finer degree of process control.
Using MicroReactors is somewhat different from using a glass
vessel. These reactors may be a valuable tool in the hands of an
experienced chemist or reaction engineer.
Microreactor combines with micro mixing chip, micro heat
exchanger chip, micro flowing chip etc.
With its unique structure, it can quickly endothermic,
exothermic, heat up, mass transfer and others.
Depending on different reaction, it can divide into
liquid-liquid reaction, gas-liquid reaction and gas-gas phases
reactions.
The
Characteristic of MicroReactors:
1. Work
in micro channel, small feet, easy to process.
2.
Large specific surface area, high mixing rate, uniform mixing
and reacting, better transfer performance, high selectivity and
yield.
3.
Continuous reaction process
for unstable intermediates or secondary subsequent reacting.
4.
Process safety and environmental friendly.
5.
Easy to integrate and rapid
amplification, easy to control and scale-up to industrial
volumes.
6.
Precise control of reacting
parameters, more controllable concentration profile with much
finer degree of process control.
7.
High heat exchange
coefficients for high temperature, fast exothermic reacting.
8.
Pressurization
easier for high pressure reacting.
9.
High process
stability, reproducibility for hazardous chemicals.
Chemical accidents
analysis:
Inherent
Safety
Factor
Performance
Comparison
Traditional
Batch
Vessel
|
Rotary
Equipment
|
Microreactor
|
Static
Equipment
|
Maintenance
Cost
|
High
|
Maintenance
Cost
|
Almost no
need
|
Operator
|
Many
|
Operator
|
One
|
Energy
Consumption
|
High
|
Energy
Consumption
|
20%
of
counterpart
|
Equipment
Cost
|
High
|
Equipment
Cost
|
Low
|
Foot
Area
|
Large
|
Foot
Area
|
10%
of counterpart
|
|
MCT
|
Traditional
|
Mass
transfer
|
106~108m/s
|
104~106m/s
|
Specific Surface
Area
|
105~106m2/m3
|
102~103m2/m3
|
Controllability
|
High
|
Low
|
Operation
Safety
|
High
|
Low
|
Expanding
Way
|
Numbering-up
|
Scale-up
|
Cost for same
scale
|
1(ref)
|
10~102
|
Foot
Area
|
1(ref)
|
10³
|
Diazotization
Synthesis
Comparison
Table
|
Conventional
Reacting
|
Microreacting
|
Productivity
|
70%
|
95%
|
Reacting
time
|
10h
|
1h
|
Process
|
Batch
|
Continuous
inline
|
Safety
|
Low
security
|
Reliable
PLC
control
|
Leading with Quality, Performance and Cost
Our partners, the Micro-Chemical
Technology is a high-tech enterprise that focuses on research
and production of the Micro Reactor & Heat Exchanger with
independent intellectual properties, that based on the
integration and refining of the global research and engineering
practice.
Our main equipments is for mixing, reacting, synthesizing,
extracting process in the chemical production technologies, in
the fields like phosphorus chemical industry, petroleum chemical
industry, fine chemicals and so on.
We also have advanced technology on dust-free cooling equipment
of solid particles, powder materials.
http://www.microreact.cn/
http://www.gzfte.com/
Our Team :
1. Senior process engineers based
on the chemical industry.
2. Development of microreactor devices
earlier with mature processing technology.
3. Has wealthy experiences in the
industrial and chemical applications for
Reaction, Synthesis, Extraction,
Heat exchanger, mixing, and emulsification processes etc.
4. Have industrial micro-reactor
equipment production experiences in 30,000 tons pre year
processing.
5. Equipment is flexible and easy to
operate.
6. Professional service.
Micro Reactors :
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MAE-C1 Microreactor Connecting System |
MAE-T Microreactor Transportation System |
MAE-V1 Microreactor Connecting System |
MAE-V2 Microreactor Connecting System |
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MRI Industrial Microreactor |
MRS Stock Microreactor |
MRE Microreactor |
MHS, Stocked Microreactor, Heat Exchanger |
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MHI, Industrial Microreactor, Heat Exchanger |
MHE, Microreactor, Heat Exchanger |
MEL, Lab Engineering Platform, Microreactor, Lab
microreactor |
ME-BaSO4, Nano Material, Engineering Platform,
Microreactor |
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ME- PCl3,Engineering Platform, Microreactor,
Nano Powder |
Microreact connector, One way valve, MAE-V3 |
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